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24v 200ah Lithium Forklift Battery

24v 200ah Lithium Forklift Battery


Nominal Voltage: 25.6V
Nominal Capacity: 200Ah
Electric Quantity: 5.12kWh
Dimensions: Customized on demand
Weight: 75kg
Operating Voltage: 22V~29.2V
Charging Voltage: 29.2V
Recommended Charge Current: ≤100A
Rated Operating Current: 100A
Max Operating Current: 200A
Charging Temperature: 0~55℃
Discharging Temperature: -20~60℃
Storage Temperature: 0~45℃
Chemical System: Lithium Ferro Phosphate (LiFePO4)
Warranty: 5-10 years
Available Trucks: Linde: L14-16/E15 series; Toyota: SPE120/SWE120/LPE200 series; Heli: CDD10/CBD15 series etc.

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Product Introduction

 

 

 

 

With the CoPow 24V 200Ah lithium-ion battery, say goodbye to the hassle of topping up water and give your electric pallet trucks, walkie stackers, and reach trucks a powerful new "heart"!

 

 

"We take even the smallest screw seriously. This embodies the Chinese spirit of craftsmanship. We treat every customer interested in our products with equal respect." - CoPow

 

 

 

Even at 24V, its power output is top-tier.

Lithium-ion batteries are indeed superior to lead-acid batteries, but what about a lithium-ion battery equipped with high-performance lithium iron phosphate cells?

 

This is precisely one of CoPow's key advantages over other brands. We not only utilize cutting-edge lithium iron phosphate technology but also employ the very best cells-brand-new lithium iron phosphate cells from CATL.


These cells offer exceptional consistency, with a cycle life of 4,000–6,000 cycles and a service life exceeding 10 years-matching the lifespan of a forklift and ensuring long-term value retention.

 

 

A wide range of capacities.

We not only offer 200Ah lithium-ion forklift batteries, but also provide a variety of capacity options tailored to your needs. From 150Ah, 200Ah, 300Ah to 330Ah, you can choose the combination that best suits your requirements.

 

 

 

You have the idea; we'll make it happen!

CoPow is not only a leading manufacturer of lithium-ion forklift batteries but also an experienced provider of custom lithium-ion forklift battery solutions.

 

We have extensive experience in customizing everything from voltage, battery cells, dimensions, counterweights, mounting locations, communication protocols, heating functions, operating temperatures, low-temperature compatibility, displays, packaging, to labeling. All technologies are thoroughly tested and verified to ensure reliability before delivery to our customers.

 

 

Authoritative Endorsements

We hold certifications such as CE, MSDS, IEC 62619, UL, FCC, RoHS, and ISO 9001. For customers in certain regions, we can also provide the corresponding regulatory certifications.

 

 

Better Value for Money

When you choose CoPow, you don't have to pay a premium for the brand, nor do you need to worry about product quality. CoPow strikes a balance: we're a new brand that offers high-quality products without passing on brand premiums to our customers.

 

We strive to build long-term partnerships with our customers and achieve sustainable growth. That's why you can get a high-performance lithium-ion forklift battery at a more affordable price.

 

 

 

Lithium Forklift Battery Supplier

 

Custom OEM Lithium Forklift Battery Manufacturer

 

 

 

 

 

 

Browse 24V Lithium Forklift Battery Catalog

 

 

Powerful performance, long-lasting battery life, reliable and easy to use.

 

 

 

 

 

CoPow Lithium Forklift Battery Compatible Forklift Models Reference Table

 

CoPow lithium-ion forklift batteries not only have a stable customer base in the Chinese market but are also exported to more than 30 countries and regions worldwide. They are widely used by many internationally renowned forklift brands, including Toyota, Linde, Jungheinrich, Crown, Hyster, Yale, Mitsubishi, Komatsu, and Doosan.

 

Currently, our lithium-ion forklift batteries are compatible with a wide range of mainstream models and equipment platforms, such as the 7FB series, 8FBE series, E14-E20 series, E25-E35 series, J series, A series, FB series, FBC series, CPD series, CBD pallet trucks, and XC series.

 

The following are just a few examples of compatible brands and models.

 

Since requirements for forklift batteries vary across different countries, industries, and operating conditions, CoPow can provide professional, customized lithium-ion battery solutions based on specific customer needs, including vehicle model, space dimensions, operating duration, low-temperature environments, and communication protocols.

 

CoPow Lithium Forklift Battery Compatible Forklift Models Reference Table

 

 

Lithium Forklift Batteries for Industrial Applications 1

 

Lithium Forklift Batteries for Industrial Applications 2

 

Lithium Forklift Batteries for Industrial Applications 3

 

 

 

 

 

 

Looking to customize a lithium-ion forklift battery? See what CoPow can do for you.

 

Below is a list of the custom forklift batteries we offer. Take a look to see if there's an option that suits your needs:

 

Customization Category Available Options Details / Notes
Battery Voltage 24V / 36V / 48V / 72V / 80V Suitable for electric forklifts, pallet trucks, reach trucks, AGVs, stackers, etc.
Battery Capacity 100Ah – 1000Ah+ Capacity can be customized based on runtime and shift requirements.
Battery Chemistry LiFePO4 (LFP) High safety, long cycle life, low maintenance.
Cell Brand Options CATL / EVE / BYD / Gotion Grade A cells from globally recognized manufacturers.
Battery Dimensions Fully Customizable Designed to match existing battery compartment size.
Battery Weight Custom Counterweight Design Optional integrated ballast for forklift stability requirements.
Case Structure Standard / Side-Pull / Roller Tray Compatible with different forklift battery extraction systems.
BMS System Smart BMS / CAN / RS485 / Bluetooth Real-time monitoring and protection functions.
Communication Protocols CANBus / RS485 / Modbus / RS232 Compatible with major forklift systems and chargers.
Bluetooth APP Optional Monitor SOC, voltage, temperature, alarms, cycles, and battery health.
Heating Function Optional Self-Heating Designed for cold storage and low-temperature environments.
Operating Temperature -20°C to 60°C (Customizable) Low-temperature charging/discharging solutions available.
Waterproof Rating IP54 / IP65 / IP67 Suitable for humid, dusty, or outdoor environments.
Charger Options Customized Lithium Charger Fast charging supported.
Charging Time 1–3 Hours Opportunity charging supported.
Cycle Life 4000–6000+ Cycles Depending on cell selection and working conditions.
Safety Protection OV / UV / OC / SC / OTP Protection Comprehensive battery protection system.
Display Options LCD Screen / SOC Meter Optional onboard battery display.
Remote Monitoring Cloud Monitoring Platform Fleet management and remote diagnostics available.
Certification Options CE / UN38.3 / MSDS / IEC62619 / UL Certifications depend on target market requirements.
OEM & Branding Logo / Color / Label / Packaging Full OEM & ODM services available.
Application Support Toyota / Hyster / Jungheinrich / Crown / Linde / HELI etc. Compatible with most mainstream forklift brands.
Cold Storage Solution Optional Low-Temp Package Suitable for freezer warehouse operations.
Warranty 8–10+ Years Depends on project configuration.
Technical Support Online + Remote Assistance Engineering support available for integration projects.

 

Custom Solutions for CoPow Forklift Batteries 1

 

Custom Solutions for CoPow Forklift Batteries 2

 

 

 

 

 

 

 

Take control and monitor the operational status of forklift batteries in real time from the backend.

 

In the forklift battery operational status dashboard we designed, you can view key operational data such as SOC, remaining capacity, total voltage, current, power, battery cycle count, maximum cell voltage, minimum cell voltage, current battery temperature, and cell voltage difference.

 

You can also check whether the BMS has issued any protection alerts and whether the equalization function is enabled. Additionally, you can actively control charging and discharging through the dashboard.

 

CoPow Lithium forklift battery with app monitoring

 

 

 

 

 

 

 

 

Once your order is submitted, we will begin production in accordance with our established manufacturing process.

 

The complete production process for CoPow lithium-ion forklift batteries includes cell sorting and grouping, module assembly, battery management system integration, testing, encapsulation, and packaging for shipment.

 

Production Process of Copow LiFePO4 Battery

 

 

 

 

 

 

To ensure the quality of our forklift batteries and enable them to enter major markets, we have obtained the relevant certifications.

 

From CE, UN38.3, MSDS, and UL to IEC, FCC, RoHS, and ISO 9001, our lithium-ion forklifts have already obtained the necessary export certifications.

 

The Authoritative Certifications of CoPow forklift Batteries

 

 

 

 

 

FAQ

 

So, can CoPow lithium-ion forklift batteries really be used as direct replacements for old batteries?

Direct replacement isn't as simple as removing the old battery and installing the lithium-ion battery in its place.

 

No battery upgrade is that straightforward. It's best to contact a professional who can guide you through the process step by step; otherwise, you may encounter many unexpected issues.

 

When you choose CoPow, we provide comprehensive guidance, including battery size verification, installation structure assessment, charger compatibility checks, communication protocol integration, wiring harness and interface adaptation, voltage parameter configuration, Battery Management System debugging, forklift counterweight recommendations, and post-installation training.

 

This ensures a smooth transition from lead-acid to lithium-ion batteries and helps avoid equipment alarms, communication errors, reduced range, and even safety risks caused by improper installation.

 

 


After replacing the battery with a lithium-ion battery, can I continue using the original forklift charger?

No. Regardless of whether your original battery was lead-acid, lithium-ion, or a different model from the same brand, we do not recommend using the old charger with the new lithium-ion forklift. It is best to use a dedicated charger. You can sell the old charger on the second-hand market.

 

 

 

Does CoPow provide a matching lithium battery charger?

Of course. We include a dedicated lithium iron phosphate battery charger with every forklift lithium battery conversion kit, so you don't need to purchase one separately.

 

 

 

What is the runtime of the CoPow Lithium Forklift Battery?

Since actual conditions vary, based on our customers' real-world testing, a fully charged battery can last for one day without needing to be recharged.

 

 


What brand of battery cells does CoPow use in its forklift batteries?

The battery cells used in each of our forklift batteries come from three well-known Chinese manufacturers: CATL, EVE Energy, or BYD.

 

 


What is the product warranty period?

We offer a 5- to 10-year warranty for our lithium-ion forklift batteries; the specific warranty duration depends on the depth of our partnership with the customer.

 

 


If a battery malfunctions, how will CoPow assist in resolving the issue?

When a battery malfunctions, CoPow first assists the customer with remote diagnostics using BMS data, fault codes, videos, or on-site photos to quickly identify the cause of the problem.

 

For battery systems with communication capabilities, we can also view information such as voltage, temperature, current, SOC, and protection logs via CAN, RS485, or Bluetooth to improve troubleshooting efficiency.

 

If the issue involves parameter settings, communication errors, or protection triggers, the system can usually be restored to operation quickly through remote guidance. If the issue involves damaged components, CoPow can provide support for replacing the corresponding spare parts; for more complex issues, our team of engineers will provide further technical analysis and solutions.

 

Within the warranty period, if the issue is confirmed to be a product quality problem, CoPow can provide after-sales support such as repairs, component replacements, or battery replacements based on the actual situation; for overseas customers, CoPow also offers remote video conferencing, technical documentation support, and long-term technical follow-up services.

 

 

 

 

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