professional Lithium Forklift Battery Manufacturer - CoPow
Hello, and welcome! CoPow was founded in 2011 and is based in Shenzhen, China. We specialize in the production of forklift batteries using LiFePO4 technology—in other words, we are a manufacturer of lithium-ion forklift batteries.
We have over 8 years of experience in the production and export of forklift batteries. Our products have been exported to more than 20 countries worldwide, including the United States, Canada, Brazil, Singapore, Malaysia, Germany, Japan, Poland, Vietnam, and Belarus, and we have a large number of fleet retrofit and dealer case studies.
We operate our own forklift battery factory.
CoPow’s production system goes beyond mere battery trading or simple assembly; it centers on lithium-ion battery pack manufacturing and system integration. Our manufacturing base is located in Shenzhen, China, with a production facility spanning approximately 32,000 square meters. The company currently operates 5 battery pack production lines and 4 automated packaging lines, with a total annual production capacity of 2 GWh or more.
Not only do we offer mature, field-proven lithium iron phosphate forklift batteries, but we can also customize forklift batteries specifically to your needs. We also welcome major distributors to represent our forklift battery products as we work together toward a brighter future. We look forward to hearing from you.
CoPow forklift battery R&D engineers are explaining the battery solution to a customer.
Contact Information:
Email: admin@huanduytech.com
Tel: +86-755-89998295
Address: Chengtouxin Times Building, No. 2009 Pingshan Avenue, Pingshan District, Shenzhen, Guangdong, China
What Are the Key Advantages of CoPow Forklift Batteries?
Powerful, stable, and responsive:
- Equipped with CATL Grade A LiFePO4 battery cells capable of withstanding high-rate charging and discharging.
- Charges significantly faster than lead-acid batteries and supports both fast charging and trickle charging.
- With a stable voltage platform, the forklift maintains consistent power even under heavy loads, when climbing slopes, and during continuous operation.
- High energy conversion efficiency minimizes power loss, thereby enhancing warehouse operational efficiency.
- Ideal for multi-shift, high-frequency operations such as logistics warehouses, ports, and manufacturing plants.
Extended service life and lower maintenance costs：
- Our lithium iron phosphate forklift batteries offer over 4,000–6,000 charge-discharge cycles and a service life exceeding 10 years.
- No need to add electrolyte or clean corroded terminals.
- Low self-discharge rate ensures high charge retention even after long-term storage.
- The intelligent battery management system monitors battery status, voltage, current, temperature, and other parameters in real time.
- Lower total cost of ownership over the long term, making them ideal for fleets with long-term operations.
Safety and Environmental Adaptability:
- Utilizes the LiFePO4 chemistry, offering higher thermal stability and enhanced safety.
- Features a built-in intelligent battery management system with protection against overcharging, over-discharging, overcurrent, short circuits, and extreme temperatures.
- Robust internal and external construction provides impact and drop resistance.
- Low-temperature heating function, suitable for cold storage, cold chain logistics, and other low-temperature environments.
- High IP rating design, capable of withstanding industrial environments such as humidity and dust.
Supports flexible customization and offers a wide range of features:
- Supports customization for various voltage platforms, including 24V, 36V, 48V, 72V, and 80V.
- Dimensions, mounting structures, and counterweight configurations can be customized for different forklift models.
- Supports communication protocols such as CAN and RS485, enabling integration with mainstream forklift systems.
- Offers smart management features including Bluetooth, Wi-Fi, and cloud monitoring.
- Suitable for a wide range of applications, including warehouse forklifts, electric pallet trucks, AGVs, and cold storage forklifts.
Looking to customize a lithium-ion forklift battery? See what CoPow can do for you.
Below is a list of the custom forklift batteries we offer. Take a look to see if there’s an option that suits your needs:
| Customization Category | Available Options | Details / Notes |
|---|---|---|
| Battery Voltage | 24V / 36V / 48V / 72V / 80V | Suitable for electric forklifts, pallet trucks, reach trucks, AGVs, stackers, etc. |
| Battery Capacity | 100Ah – 1000Ah+ | Capacity can be customized based on runtime and shift requirements. |
| Battery Chemistry | LiFePO4 (LFP) | High safety, long cycle life, low maintenance. |
| Cell Brand Options | CATL / EVE / BYD / Gotion | Grade A cells from globally recognized manufacturers. |
| Battery Dimensions | Fully Customizable | Designed to match existing battery compartment size. |
| Battery Weight | Custom Counterweight Design | Optional integrated ballast for forklift stability requirements. |
| Case Structure | Standard / Side-Pull / Roller Tray | Compatible with different forklift battery extraction systems. |
| BMS System | Smart BMS / CAN / RS485 / Bluetooth | Real-time monitoring and protection functions. |
| Communication Protocols | CANBus / RS485 / Modbus / RS232 | Compatible with major forklift systems and chargers. |
| Bluetooth APP | Optional | Monitor SOC, voltage, temperature, alarms, cycles, and battery health. |
| Heating Function | Optional Self-Heating | Designed for cold storage and low-temperature environments. |
| Operating Temperature | -20°C to 60°C (Customizable) | Low-temperature charging/discharging solutions available. |
| Waterproof Rating | IP54 / IP65 / IP67 | Suitable for humid, dusty, or outdoor environments. |
| Charger Options | Customized Lithium Charger | Fast charging supported. |
| Charging Time | 1–3 Hours | Opportunity charging supported. |
| Cycle Life | 4000–6000+ Cycles | Depending on cell selection and working conditions. |
| Safety Protection | OV / UV / OC / SC / OTP Protection | Comprehensive battery protection system. |
| Display Options | LCD Screen / SOC Meter | Optional onboard battery display. |
| Remote Monitoring | Cloud Monitoring Platform | Fleet management and remote diagnostics available. |
| Certification Options | CE / UN38.3 / MSDS / IEC62619 / UL | Certifications depend on target market requirements. |
| OEM & Branding | Logo / Color / Label / Packaging | Full OEM & ODM services available. |
| Application Support | Toyota / Hyster / Jungheinrich / Crown / Linde / HELI etc. | Compatible with most mainstream forklift brands. |
| Cold Storage Solution | Optional Low-Temp Package | Suitable for freezer warehouse operations. |
| Warranty | 8–10+ Years | Depends on project configuration. |
| Technical Support | Online + Remote Assistance | Engineering support available for integration projects. |
What Forklift Brands And Models Can CoPow Lithium Forklift Batteries Support?
This image showcases the compatibility of CoPow lithium forklift batteries with various mainstream forklift brands and models across different industrial applications.
This list includes only a selection of vehicle models. If you have a specific model, please contact CoPow for a custom solution.
Lithium Forklift Batteries for Industrial Applications
Our forklift batteries have been exported to more than 30 countries worldwide, including the United States, France, Hungary, Poland, Turkey, Thailand, Malaysia, Vietnam, Indonesia, Spain, Brazil, and South Korea. Our batteries have successfully helped 66 customers transition from lead-acid batteries to lithium-ion batteries.
Take control and monitor the operational status of forklift batteries in real time from the backend.
In the forklift battery operational status dashboard we designed, you can view key operational data such as SOC, remaining capacity, total voltage, current, power, battery cycle count, maximum cell voltage, minimum cell voltage, current battery temperature, and cell voltage difference.
You can also check whether the BMS has issued any protection alerts and whether the equalization function is enabled. Additionally, you can actively control charging and discharging through the dashboard.
Once your order is submitted, we will begin production in accordance with our established manufacturing process.
The complete production process for CoPow lithium-ion forklift batteries includes cell sorting and grouping, module assembly, battery management system integration, testing, encapsulation, and packaging for shipment.
To ensure the quality of our forklift batteries and enable them to enter major markets, we have obtained the relevant certifications.
From CE, UN38.3, MSDS, and UL to IEC, FCC, RoHS, and ISO 9001, our lithium-ion forklifts have already obtained the necessary export certifications.
FAQ
1. Can lithium-ion forklift batteries replace lead-acid batteries?
Yes, CoPow lithium-ion forklift batteries can replace most lead-acid forklift batteries and offer advantages such as faster charging, longer service life, and lower maintenance requirements.
2. Which forklift brands are compatible with CoPow lithium-ion forklift batteries?
CoPow lithium-ion forklift batteries are compatible with forklift brands such as Toyota, Hyster, Linde, Jungheinrich, Crown, Heli, Hangcha, and Yale.
3. What is the lifespan of a lithium-ion forklift battery?
CoPow lithium iron phosphate forklift batteries have a cycle life of 4,000–6,000 cycles, with a typical service life exceeding 8–10 years.
4. How long does it take to charge a lithium-ion forklift battery?
Depending on the battery capacity and charger configuration, most lithium-ion forklift batteries can be fully charged within 1–3 hours.
5. Can CoPow lithium-ion forklift batteries be used in cold storage facilities?
Yes, our batteries feature a self-heating function for low-temperature environments, making them suitable for cold storage facilities, cold chain logistics, and other low-temperature settings.
6. Do CoPow forklift lithium-ion batteries support fast charging?
Yes, the batteries support both trickle charging and fast charging, making them suitable for multi-shift and high-frequency operation scenarios.
7. What safety protection features do CoPow forklift lithium-ion batteries have?
The Intelligent Battery Management System (BMS) provides multiple protection functions, including overcharge, over-discharge, overcurrent, short circuit, and high/low temperature protection.
8. Are CoPow forklift batteries customizable?
Yes, they can be customized in terms of voltage, capacity, dimensions, communication protocols, housing structure, low-temperature functionality, and brand logos.
9. Do the batteries support Bluetooth and remote monitoring?
Yes, they support Bluetooth, Wi-Fi, and cloud monitoring functions, allowing real-time viewing of SOC, voltage, temperature, cycle count, and alarm information.
10. What certifications do CoPow lithium-ion forklift batteries have?
They are certified to CE, UN38.3, MSDS, IEC62619, UL, FCC, and RoHS standards. Additional certifications can be provided based on market demand.
11. What is the difference between lithium-ion forklift batteries and lead-acid batteries?
Compared to lead-acid batteries, lithium-ion batteries offer faster charging, lighter weight, longer lifespan, maintenance-free operation, and more stable output voltage.
12. What voltage platforms do CoPow forklift batteries support?
We support multiple voltage platforms, including 24V, 36V, 48V, 72V, and 80V.
13. Does CoPow offer OEM/ODM services?
Yes, we provide OEM/ODM customization services, including logo, labeling, packaging, color, and communication protocols.
14. How do I select the appropriate capacity for a forklift lithium-ion battery?
A comprehensive assessment is required based on the forklift’s load, operating duration, working environment, shift schedule, and charging method. Our engineers can provide professional selection recommendations.
15. Do lithium-ion forklift batteries require maintenance?
They are virtually maintenance-free. Unlike lead-acid batteries, lithium-ion batteries do not require water refills, electrolyte top-ups, or cleaning of corroded terminals.
We're professional forklift lithium battery manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale forklift lithium battery at competitive price from our factory.
