80v 630ah Lithium Forklift Battery

With an ultra-high capacity of 630Ah and powerful performance of 52.4kWh, you can easily transport heavy loads with complete peace of mind!

1. High-Capacity High-Voltage Battery
The CoPow forklift battery operates at 80V with a capacity of 630Ah, delivering a total energy output of up to 52.4kWh. It provides ample power and an exceptionally long runtime, eliminating the need for midday recharging and ensuring smooth operation throughout the day.

2. Powerful Performance
With a rated operating current of up to 200A and a maximum operating current of 500A, it delivers "giant-like" performance even when lifting heavy loads of 3 to 5 tons.

3. Supports Fast Charging, Stable Charging, Safe Charging, and Energy-Saving Charging
The 80V heavy-duty forklift battery can be fully charged in just about 1 hour. Thanks to LiFePO4 technology and the BMS protection system, the risk of fire is completely eliminated, and every kilowatt-hour of charging energy is utilized efficiently, with an actual capacity of up to 90%.

In contrast, lead-acid batteries begin to degrade once their capacity drops to 50%. Even when capacity falls below 10%, our battery remains capable of handling heavy-duty operations.

4. Exceptionally Long Cycle Life
Our LiFePO4 battery cells are supplied by CATL, offering a cycle life of 4,000 to 6,000 cycles and a service life exceeding 10 years, eliminating the hassle of frequently replacing lead-acid batteries.

5. Peace of Mind and Convenience
Our lithium-ion forklift batteries are equipped with a true smart battery management system. This system not only accurately identifies and prevents common issues such as over-discharge, over-charge, short circuits, and extreme temperatures, but also detects fluid leakage and integrates fire safety system modules.

All protection parameters can be adjusted according to specific customer requirements, and we can develop and integrate additional protection features based on customer needs.

6. Operates Normally Even at Temperatures as Low as 0°C
As a manufacturer specializing in lithium-ion forklift batteries, CoPow naturally does not overlook the challenges forklifts face when operating in cold environments. We fully understand the various issues users encounter under low-temperature conditions, such as slow charging, inability to charge, capacity degradation, and reduced battery life.

To address these issues, we have equipped our cold storage-specific forklift batteries with high-sensitivity self-heating modules that preheat the battery before charging. This ensures that both the battery and charger return to normal operating temperatures, making the charging and discharging process smoother.

Additionally, by utilizing CATL's lithium iron phosphate (LiFePO4) cells-specifically optimized for low-temperature environments-our forklifts deliver stable power even at temperatures below 0°C, while an IP67 or higher protection rating effectively prevents condensation issues.

7. Lower maintenance costs, shorter maintenance time, and more convenient maintenance.
With CoPow lithium iron phosphate forklift batteries, there is no need for frequent electrolyte top-ups or hiring professionals to clean corroded terminals. Simply perform occasional checks on the monitoring system to ensure everything is operating normally.

9. High-end customization
The battery's internal and external components, accessories, communication features, and remote monitoring systems can all be customized to meet specific customer requirements.

10. Wide Compatibility
Whether your forklift is a Linde, Toyota, Baoli, or other brand, we can provide you with a tailor-made lithium-ion forklift battery solution to help you smoothly transition to safe and reliable lithium-ion batteries, saving you time and money.

11. Full Certification

We provide relevant documentation such as CE, UN38.3, MSDS, and IEC, and can also assist with the application process.

12. Low MOQ

We support small-batch customization and OEM/ODM.

Browse 80v 630ah Lithium Forklift Battery Catalog

Powerful performance, long-lasting battery life, reliable and easy to use.

CoPow Lithium Forklift Battery Compatible Forklift Models Reference Table

CoPow lithium-ion forklift batteries not only have a stable customer base in the Chinese market but are also exported to more than 30 countries and regions worldwide. They are widely used by many internationally renowned forklift brands, including Toyota, Linde, Jungheinrich, Crown, Hyster, Yale, Mitsubishi, Komatsu, and Doosan.

Currently, our lithium-ion forklift batteries are compatible with a wide range of mainstream models and equipment platforms, such as the 7FB series, 8FBE series, E14-E20 series, E25-E35 series, J series, A series, FB series, FBC series, CPD series, CBD pallet trucks, and XC series.

The following are just a few examples of compatible brands and models.

Since requirements for forklift batteries vary across different countries, industries, and operating conditions, CoPow can provide professional, customized lithium-ion battery solutions based on specific customer needs, including vehicle model, space dimensions, operating duration, low-temperature environments, and communication protocols.

Looking to customize a lithium-ion forklift battery? See what CoPow can do for you.

Below is a list of the custom forklift batteries we offer. Take a look to see if there's an option that suits your needs:

Take control and monitor the operational status of forklift batteries in real time from the backend.

In the forklift battery operational status dashboard we designed, you can view key operational data such as SOC, remaining capacity, total voltage, current, power, battery cycle count, maximum cell voltage, minimum cell voltage, current battery temperature, and cell voltage difference.

You can also check whether the BMS has issued any protection alerts and whether the equalization function is enabled. Additionally, you can actively control charging and discharging through the dashboard.

Once your order is submitted, we will begin production in accordance with our established manufacturing process.

The complete production process for CoPow lithium-ion forklift batteries includes cell sorting and grouping, module assembly, battery management system integration, testing, encapsulation, and packaging for shipment.

To ensure the quality of our forklift batteries and enable them to enter major markets, we have obtained the relevant certifications.

From CE, UN38.3, MSDS, and UL to IEC, FCC, RoHS, and ISO 9001, our lithium-ion forklifts have already obtained the necessary export certifications.

FAQ

So, can CoPow lithium-ion forklift batteries really be used as direct replacements for old batteries?

Direct replacement isn't as simple as removing the old battery and installing the lithium-ion battery in its place.

No battery upgrade is that straightforward. It's best to contact a professional who can guide you through the process step by step; otherwise, you may encounter many unexpected issues.

When you choose CoPow, we provide comprehensive guidance, including battery size verification, installation structure assessment, charger compatibility checks, communication protocol integration, wiring harness and interface adaptation, voltage parameter configuration, Battery Management System debugging, forklift counterweight recommendations, and post-installation training.

This ensures a smooth transition from lead-acid to lithium-ion batteries and helps avoid equipment alarms, communication errors, reduced range, and even safety risks caused by improper installation.

After replacing the battery with a lithium-ion battery, can I continue using the original forklift charger?

No. Regardless of whether your original battery was lead-acid, lithium-ion, or a different model from the same brand, we do not recommend using the old charger with the new lithium-ion forklift. It is best to use a dedicated charger. You can sell the old charger on the second-hand market.

Does CoPow provide a matching lithium battery charger?

Of course. We include a dedicated lithium iron phosphate battery charger with every forklift lithium battery conversion kit, so you don't need to purchase one separately.

What is the runtime of the CoPow Lithium Forklift Battery?

Since actual conditions vary, based on our customers' real-world testing, a fully charged battery can last for one day without needing to be recharged.

What brand of battery cells does CoPow use in its forklift batteries?

The battery cells used in each of our forklift batteries come from three well-known Chinese manufacturers: CATL, EVE Energy, or BYD.

What is the product warranty period?

We offer a 5- to 10-year warranty for our lithium-ion forklift batteries; the specific warranty duration depends on the depth of our partnership with the customer.

If a battery malfunctions, how will CoPow assist in resolving the issue?

When a battery malfunctions, CoPow first assists the customer with remote diagnostics using BMS data, fault codes, videos, or on-site photos to quickly identify the cause of the problem.

For battery systems with communication capabilities, we can also view information such as voltage, temperature, current, SOC, and protection logs via CAN, RS485, or Bluetooth to improve troubleshooting efficiency.

If the issue involves parameter settings, communication errors, or protection triggers, the system can usually be restored to operation quickly through remote guidance. If the issue involves damaged components, CoPow can provide support for replacing the corresponding spare parts; for more complex issues, our team of engineers will provide further technical analysis and solutions.

Within the warranty period, if the issue is confirmed to be a product quality problem, CoPow can provide after-sales support such as repairs, component replacements, or battery replacements based on the actual situation; for overseas customers, CoPow also offers remote video conferencing, technical documentation support, and long-term technical follow-up services.

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